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Designer:
Daniel
Project Category:
Portable Speakers
Project Level:
Intermediate
Project Time:
8-20 Hours
Project Cost:
$100 – $500
Project Description:
Hey guys, just want to show you the 50 cal ammo can boombox I built. I bought most of my parts on parts express. I couldn’t find a wiring diagram online, so after a bunch of research and deciding how I want it wired, I finally reached a wiring diagram I was happy with.
This thing is REALLY loud, words cannot describe it. It has a master power switch, a secondary switch which shows voltage only so I can see charge state, uses a 12 volt SLA battery, has a seperate input to charge the battery and also a DC connector for running off wallpower. I kept the plugs different so the wrong one can’t be hooked up to the battery by accident. It only accepts AUX input, no bluetooth on this build. Always something I could add in if I wanted to eventually.
Build time I would estimate about 10-12 hours, but it’s been a while since I built it so I don’t remember the exact time.
Video of the project can be found on my youtube page
https://www.youtube.com/watch?v=eCMNcBtBLoE
Design Goals:
Wanted a portable, long lasting, loud boombox in a rugged design
Driver Selection:
Clarion SRG1023R speakers, 4 inches
200 watts peak, 30 watts RMS 4 ohms
Enclosure Assembly:
50 cal style ammo can cut out with a dremel and various bits
Tips & Tricks:
The speaker holes were the hardest! Tore up a few good bits cause I didn’t have a proper hole cutting saw for the big holes
Conclusion:
Overall this works great. It lasts a long time and wasn’t too pricey. About 150-170 dollars and your time
About the Designer:
Xray tech, love working on electronic projects, good at soldering, good handyman around the house, scuba diver, cars
Project Parts List:
Part # |
Description |
Qty |
300-385 |
Dayton Audio DTA-2 Class T Digital Audio Amplifier Module |
1 |
090-317 |
3.5mm Stereo Panel Mount Jack |
1 |
060-456 |
SPST Heavy Duty Toggle Switch – Spade Connectors |
2 |
060-560 |
SPDT Heavy Duty Toggle Switch |
1 |
060-585 |
Switch Cover Transparent Red |
1 |
090-5012 |
2.1mm Panel Mount DC Jack |
1 |
240-2210 |
Small Aluminum Guitar / Amplifier Knob 0.5″ – Black |
1 |
090-874 |
NTE 25-B600-03 3 Pole 25A Panel Mount Barrier Terminal Strip |
2 |
095-404 |
1/4″ (22-18) Nylon Insulated Female Disconnect Crimp Flag Terminal Red 10 Pcs. |
1 |
095-400 |
1/4″ (16-14) Nylon Insulated Female Disconnect Crimp Flag Terminal Blue 10 Pcs. |
1 |
090-5000 |
2.1mm x 5.5mm x 9.5mm DC Plug |
1 |
140-368 |
Power-Sonic PS-1290 Sealed Lead Acid Battery 12V 9Ah |
1 |
240-051 |
Parts Express 3.5mm Male to Male Slim-Plug Shielded Audio Cable 1 ft. |
1 |
060-450 |
DPDT Heavy Duty Toggle Switch Center Off – Spade Connectors |
2 |
365-070 |
Grip Tools 37144 Electrical Terminal Assortment 180 Pcs. |
1 |