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2 Way Towers With Built-In Subwoofers

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Designer:
Jim O

Project Category:
Tower Speakers

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
$500 – $1,000

Project Description:
2 way towers with active subwoofer incorporated.

Design Goals:
To build a small fairly low cost, but potent 2 way speaker system with subwoofer assist.

Driver Selection:
Dayton Audio NHP25Ti-4 1″ Titanium Dome High Power Neodymium Tweeter 4 Ohm 275-109
Goldwood GW-S650/8 6-1/2″ Poly Cone Woofer 8 Ohm 290-309
Dayton Audio DA175-8 7″ Aluminum Cone Woofer 295-335

Enclosure Design:
Bass reflex towers with rear slotted ports for upper section 2 way drivers and for the lower subwoofer section.

Enclosure Assembly:
The enclosure consists of 3/4″ MDF with a poplar front baffle.

Crossover Design:
2 way crossover designed using XSIM and PE parts.

Tips & Tricks:
I have found it works best to cut the front baffle a little larger than the front of the box and use a edge trim bit with a router to clean up. That way the front baffle fits the box perfectly. You can round-over upper and lower side corners as desired up to 3/4″ radius. I used a 3/8″ radius round-over bit for this build.

Conclusion:
Both upper and lower section boxes are tuned to 35 Hz and with no eq have a wide frequency response with very respectable low end.

About the Designer:
I am a retired aircraft composite tool builder and now an amateur speaker designer/builder hobbyist for my home stereos.

Project Parts List:

Dayton Audio NHP25Ti-4 1″ Titanium Dome High Power Neodymium Tweeter 4 Ohm
Goldwood GW-S650/8 6-1/2″ Poly Cone Woofer 8 Ohm
Dayton Audio DA175-8 7″ Aluminum Cone Woofer
Parts Express Gold Plated Bi-Amp Speaker Wire Terminal Cup Binding Post Banana Jack
Dayton Audio DNR-1.0 1 Ohm 10W Precision Audio Grade Resistor
Dayton Audio DNR-0.51 0.51 Ohm 10W Precision Audio Grade Resistor
Dayton Audio DNR-3.0 3 Ohm 10W Precision Audio Grade Resistor
Dayton Audio DNR-7.0 7 Ohm 10W Precision Audio Grade Resistor
Jantzen Audio 33.00 Ohm 10 Watt Audio-Grade Superes Resistor
1.5uF 100V Electrolytic Non-Polarized Crossover Capacitor
3.3uF 100V Electrolytic Non-Polarized Crossover Capacitor
4.0uF 100V Electrolytic Non-Polarized Crossover Capacitor
Dayton Audio 0.27mH 18 AWG Perfect Layer Inductor Crossover Coil
Audtek 16 AWG OFC Speaker Wire 100 ft.

Other Items Used:
4 X 8 MDF sheet
1 X 10 poplar board
Pre-stain for poly urethane, poly urethane stain, poly urethane clear coat and black exterior latex paint
Polyfill
Outboard subwoofer amp driven with stereo amp high level out


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