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DIY Stereo Towers

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Designer:
Nick

Project Category:
Tower Speakers

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
$100 – $500

Project Description:
This was my first speaker build. I wanted speakers specifically for stereo without the need for a separately placed subwoofer.
I left the crossover visible on the rear of the speaker. So much work goes into this I didn’t want to hide it. The frequency response from XSim turned our very flat. I am very happy with the results.

Design Goals:
The goal was for a relatively inexpensive build that achieves a high quality full range sound.

Driver Selection:
Dayton Audio PT2C-8 Planar Tweeter
Part # 275-085

HiVi M6N 6″ Aluminum/Magnesium Midbass
Part # 297-441

Dayton Audio DCS305-4 12″ Classic Subwoofer 4 Ohm
Part # 295-204

Enclosure Design:
MDF with internal bracing

Enclosure Assembly:
Separate upper and lower cabinets allow for easier placement of the speakers.

Crossover Design:
4th order Linkwitz-Riley at 2500 Hz
Woofer is crossed over at 100 Hz through a AV receiver

Tips & Tricks:
XSim
DIY Audio & Video website for calculators
AudioTool
Parts Express

Conclusion:
The speakers exceeded my expectations.

About the Designer:
I am an aircraft structural engineer who has always had a hobby in home and care audio that likes wood working. This combined the two perfectly.
I will probably never buy a premade set of speakers again.

Project Parts List:

Dayton Audio PT2C-8 Planar Tweeter
HiVi M6N 6″ Aluminum/Magnesium Midbass
Dayton Audio DCS305-4 12″ Classic Subwoofer 4 Ohm
Dayton Audio SPA500 500W Subwoofer Plate Amplifier
Dayton Audio SPA500 500W Subwoofer Plate Amplifier
Dayton Audio DMPC-20 20uF 250V Polypropylene Capacitor
Dayton Audio 1.5mH 20 AWG Air Core Inductor Crossover Coil
Dayton Audio 0.80mH 20 AWG Air Core Inductor Crossover Coil
Dayton Audio 0.35mH 20 AWG Air Core Inductor Crossover Coil
Dayton Audio 0.15mH 20 AWG Air Core Inductor Crossover Coil
Dayton Audio DMPC-8.2 8.2uF 250V Polypropylene Capacitor

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