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Bluetooth old fashion

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Designer:
Arizona Rust

Project Category:
Portable Speakers

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
$100 – $500

Project Description:
Bluetooth speaker with the old fashion radio look.

Design Goals:
Build a set of Bluetooth speaker one for me one for a gift. Good sound In a small box with a classy look.

Driver Selection:
The driver in the kit were the Dayton Audio PC83-4 3″ Full-Range Poly Cone Driver

Enclosure Design:
3/4″ Birdseye Maple for the face and Maple for the back. The sides are made our of 1/2″ birch 7 ply covered with 1/8″ Walnut.
Inside measurement:
H 6.75″ W 11.25″ D 5.5 (0.24 ft³ 60hZ)

Enclosure Assembly:
Grill and ports were cut using a CNC router. Box glued up using 45° corner with splines and dados for the front and back support. Blue Jeans insulation used for the damping. 1” ports cut at 3” length.

Conclusion:
Love the look, the sound is much better than expected. I think because this kit came with 4 ohm speaker give a much better volume response. The kit was very easy to hook up I did one and my 10 year old granddaughter did the other.

About the Designer:
Some sort of woodworking for a life time, 30+ years in the semiconductor field.

Project Parts List:

Portable 30 Watt Battery Powered Bluetooth Speaker Package with 2-1/2″ Full-Range Drivers
Speaker Cabinet Port Tube 1″ ID x 4″ L Flared
Penn-Elcom H1008 Black Leather-Look Strap Handle 8.57″ Long
Metal 2-Leg Cabinet Corner Black 16 Pcs
Small Aluminum Guitar / Amplifier Knob 0.5″ – Black

Plate Amp Replacement

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Designer:
DIY GUY

Project Category:
Amplifiers

Project Level:
Beginner

Project Time:
1-8 Hours

Project Cost:
$100 – $500

Project Description:
Alternate plate-amp replacement to OEM

Half the cost of OEM (with coupon)

Design Goals:
Replacement of Subwoofer Amp Plate

Enclosure Assembly:
Axiom EP350 Subwoofer

Tips & Tricks:
Two 3/4″ cuts on each side of the width
Pre-drill the mounting screw holes and mission accomplished………………………………………….Red/Black Anderson Powerpole Connectors
used between amp & subwoofer

Conclusion:
Good option from Parts Express

About the Designer:
DIY

Project Parts List:

Dayton Audio SPA250 250 Watt Subwoofer Plate Amplifier

nautaloss I

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Designer:
Bob Compton

Project Category:
Bookshelf Speakers

Project Level:
Beginner

Project Time:
20+ Hours

Project Cost:
Under $100

Project Description:
Speakers were built from foamcore with a 58″ Fibonacci spiral transmission line in a 12x9x7.5″ curved box covered in Mozambique veneer based on a design found on diyAudio by xrk971 They are progressively stuffed with polyfill.

Design Goals:
I was intrigued by the unique design and use of the unusual building material, as well as the quality sounds derived from inexpensive speakers. I was not prepared for the sound these speakers produced. They have a strong bass response to 45 Hz, and test down to 20 Hz. Total cost, minus shipping, was $16.00, plus the $2.85 for the foamcore and $16 for the veneer.

Driver Selection:
269-609 6.5″ poly cone woofer 4 ohm
292-438 mylar tweeter 4 ohm

Enclosure Design:
Nautaloss I design 58″ Fibonacci spiral infinite baffle transmission line copied from diyAudio from a design by xrk971. https://www.diyaudio.com/forums/full-range/247598-nautaloss-ref-monitor.html

Enclosure Assembly:
12x9x7.5″ 3/16″ foamcore covered with 1/42″ Mozambique wood veneer

Crossover Design:
3.3 uf cap (027-328) and 1/2 amp polyswitch speaker protector (071-251) in series with the tweeter; .2mh inductor in series with the woofer on a modified speaker plate (269-011).

Tips & Tricks:
Go to diyAudio and the foamcore thread for plans. xrk971 is the guru for this, and for all foamcore enclosures. He recommends a combination of white glue and hot glue for assembly, and that works very well. Scoring the interior of the curve through the paper with a sharp razor knife aids making the spiral immeasurably, too, without creasing the outside, ruining its look. I didn’t see that step before I started, so I used spackling to build up the body to cover the bumps of the creases I made , which worked well, but made for an splotchy finish, hence the veneer. The original speaker called for is a 3.5″ full-range driver, the Tymphany TC9FD (264-1062 for 8 ohm, back order, or 264-1358 for 4 ohm), and the original width is 5.5″.

Conclusion:
The speakers were easy but a bit time-consuming to build, as they were my first such project, and I was modifying the original plans to compensate for a larger size speaker and adding a tweeter, because the original plans called for a full-range speaker and I had already bought the ones I used. The veneer added a lot to the looks, but doubled the cost of the project. I was very pleasantly surprised by the quality of sound from these speakers. The bass is outstanding, and the mids and highs are very natural. I can listen a long time with no fatigue.

About the Designer:
I am not the original designer. He is xrk971, on diyAudio, out of metro DC. He is a genius with foamcore, and has made several other foamcore designs, another of which I have also copied, with great success. I am a 75 year-old former F-15 mechanic who now hears jet-engine-sound tinnitus instead of the upper frequencies from my stereo, who loves to tinker and so made these as my second ever speakers.

Project Parts List:

6-1/2″ Poly Cone Midbass Woofer 4 Ohm
GRS 1TM-4 1″ Mylar Tweeter 4 Ohm
6-1/2″ Wire Mesh Speaker Grill with Trim Ring
Panasonic SUPS135-11 Speaker Terminal Plate with Tweeter and Mid High Pass
3.3uF 100V Electrolytic Non-Polarized Crossover Capacitor
.2mh inductor
foamcore
wood veneer

Blue Tooth Executive

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Designer:
Parts Express Executive Speaker Kit

Project Category:
Portable Speakers

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
$500 – $1,000

Project Description:
Building a Portable speaker with drivers that can produce decent sound

Design Goals:
Add aux input and charge indicator lights

Conclusion:
A portable speaker that I can plug a portable Wav player into and have sound range that pleases my ears

About the Designer:
Parts Express did a great job with this kit. Lots of ways to make it your own

Project Parts List:

Executive 200 Watt Portable Bluetooth Speaker Kit

Boombox

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Designer:
Jay

Project Category:
Portable Speakers

Project Level:
Intermediate

Project Time:
20+ Hours

Project Cost:
$100 – $500

Project Description:
Project began as a simple replacement of a blown bass speaker in a commercial bluetooth speaker (Doss Soundbox).

But then I decided to also replace the other drivers while I was at it. Figured I couldn’t get anything to match the case perfectly, so I decided to make a new case, a BT speaker has been something I’ve wanted to make a long time.

But then I also decided I didn’t care for the controls of the amp, and I wanted to add wifi capability, so I replaced the amp, preamp, controls, and power system as well.

In the end, the only parts remaining from the original speaker are the screws the hold the 2″ drivers to the soundboard.

I was in the middle of another project in the shop, but no music was an emergency that had to be fixed asap.

Design Goals:
I use a small portable speaker a lot; when working from home, when in my shop, when working out, and for dance parties with the kids.

Of course the goal of any speaker project is to look and sound as good as possible within the confines of the budget.

The speaker I was replacing took care of the conceptual design (the piecemeal on the fly design approach ensured it). 2.1 system with 2x 2″ 4 ohm speakers and a 1x 3.5″ 4 ohm speaker and 2x passive radiators.

I really wanted it to have wifi in addition to bluetooth so that there was no single controlling device that had to be nearby and dedicate its audio to it (mainly so I can watch ads while gaming or videos on social media without interrupting the music).

I have a retromodern design aesthetic.

Driver Selection:
1x Peerless SLS-85S25CP04-04 (# 264-1600)
2x Dayton Audio DMA58-4 (# 295-582)
2x Dayton Audio DMA80-PR (# 295-595)

Enclosure Design:
The basic scale is the same as the Soundbox I was replacing with the exception of depth. I moved the passive radiators to the sides and used speaker type passives instead of an oval rubber pad, which doubled the depth needed. Being wood and not plastic, its a good bit thicker.

I used stack laminated baltic birch (strips from some 3/4″ reclaimed pieces I have) and 3/8″ baltic birch sheet. The front and back are from a knarly old cherry board I found at an estate sale, cut quartersawn its figure is fantastic, and the color is so much richer than typical cherry.

The controls area is made from quartersawn figured maple “veneer” (about 1/4″ thick resawn) with a slim cherry border. The back was done similar, though a bit thicker, 5/16″ or so. Quartersawn wood moves much less than other cuts, important for the back to prevent bowing. I applied it bookmatched.

Shaping was done with my carving weapon of choice; angle grider with a flap disk.

Enclosure Assembly:
Lots and lots of Titebond 3. Lots. Huge amounts. Soundboard is screwed down.

Crossover Design:
Channel levels on the 2.1 amp for balancing; it has a built in low pass on the 0.1, not sure exactly what frequency.

Tips & Tricks:
Stack laminated baltic birch is almost as hard as an end grain maple cutting board and power carves excellent (its so hard its quite forgiving). I’ve used it on several projects now (I got a bunch reclaimed from Jaguar car crates years ago.

Ground loop isolator is VERY important to eliminate noise. I had massive hum problems until I added it, noise is minimal now.

Conclusion:
This thing sounds amazing. I added a bit more weight to the radiators, it can really hit low notes for a speaker this size.

Great project. Such a joy to work on and now use.

About the Designer:
Hobby woodworker, general engineer (civil specialty) in the aviation field.

Project Parts List:

Peerless SLS-85S25CP04-04 3-1/2″ Paper Cone Woofer 4 Ohm
Dayton Audio DMA58-4 2″ Dual Magnet Aluminum Cone Full-Range Driver 4 Ohm
Dayton Audio DMA80-PR 3″ DMA Series Passive Radiator

Mid Century Modern Media Console

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Designer:
Molar65

Project Category:
Furniture

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
$100 – $500

Project Description:
Modern style sound bar with bluetooth that a TV could sit on or above.

Design Goals:
I wanted something that sounded good and didn’t take up a lot of space. I somewhat used the “Hit maker” specs for a guide.

Driver Selection:
I could only use a 5″ due to space limitations.

Enclosure Design:
Solid black walnut, with top grain leather on the front and Alcantara type material on the back. 22″ hairpin legs. Approximately 44″w x 12″d x 8″h.

Tips & Tricks:
Take the wood to a cabinet shop for drum sanding in order to true it up. I had do deal with some warpage that complicated things, hence the custom tinted verathane.
Also, thin your verathane. It works much better on flat surfaces

Conclusion:
Really fun project and it sounds incredible!

About the Designer:
I like to work on projects that combine various materials.

Project Parts List:

Sonic Barrier 1/2″ Acoustic Sound Damping Foam with PSA 18″ x 24″
Speaker Cabinet Port Tube 1-1/2″ ID x 4″ L Flared
Dayton Audio XO2W-4.5K 2-Way Speaker Crossover 4,500 Hz
Dayton Audio AMT Mini-8 Air Motion Transformer Tweeter 8 Ohm
HiVi M5N 5″ Aluminum / Magnesium Midbass
Dayton Audio BPA-38G HD Binding Post Banana Jack Pair Gold

Hivi Fibonacci Horns

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Designer:
Hivi Fibonacci

Project Category:
Tower Speakers

Project Level:
Intermediate

Project Time:
20+ Hours

Project Cost:
$500 – $1,000

Project Description:
Aged dried cherry wood cabinets and implementation of a Fibonacci horn with HiVi drivers

Design Goals:
Use some Hivi 6.5 drivers that originally came with a car audio kit that I ended up only using the tweeters for. Found some other midrange and tweeter that looked to match up and decided to wing it

Driver Selection:
Hivi 6.5 driver D620
Hivi TN25 297-408
Hivi dome midrange 2” 297-716

Enclosure Design:
Solid wood construction with an internal Fibonacci style horn that starts small and grows outwards.

25” tall enclosure, 40 ish inches tall total with stand

Enclosure Assembly:
Crossover houses in the bottom box with wires ran through the stand in a drilled out slot

Crossover Design:
3 way 12db crossover with parts from partsexpress. Crossed over at 1100 and 5500

Tips & Tricks:
Get a lot of clamps and make sure everything is really flat

Conclusion:
Sounds great, need to listen to them some more but I really love the vocals and the room filling bass that brings out instruments and bass guitars really nice

About the Designer:
This is my first tower speaker build. I’ve built sub boxes for cars before but this one was a new experience. Also first time designing and building crossover

Project Parts List:

HiVi D620 6-1/2″ 2-way drivers
HiVi TN25 Fabric Dome Tweeter
HiVi DMB-A 2″ Fabric Dome Midrange

Sound Advice Build OFF – BlastBox

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Designer:
HifiVega

Project Category:
Portable Speakers

Project Level:
Beginner

Project Time:
1-8 Hours

Project Cost:
$100 – $500

Project Description:
This is the blast box kit with a unique Hifivega design

Design Goals:
I wanted to bring that grimy ghetto blaster style back with a car audio twist in the handle.

Conclusion:
This was a fun build that was super easy to put together because it came as the blastbox kit with everything I needed.

About the Designer:
I’m HifiVega and I do videos about audio!

Project Parts List:

Blast Box 200 Watt Portable Bluetooth Speaker Kit

Hugo Lazarte Cuervo

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Designer:
Heldesign

Project Category:
Freestyle Speakers

Project Level:
Beginner

Project Time:
20+ Hours

Project Cost:
$100 – $500

Project Description:
3-Way HiFi Floor Speaker

Design Goals:
Compact size, great power, good looks and good sound.

Driver Selection:
I chose GRS drivers for good performance with good power:
– 1 inch Textile Dome Tweeter Part #292-462
– Sealed 5 1/4 inch midrange Part #292-431
– 10 inch Woofer Part #292-410
which worked well with the crossover I had available .

Enclosure Design:
Compact design made with phenolic chipboard, the walls are 3 cm thick and filled with acoustic foam. Reflex box design.

Enclosure Assembly:
I made the enclosure in phenolic chipboard with double wall to leave the thickness of 3 cm with acoustic foam inside, with a reflex port on the front side. The finishes were given with Oak veneer and catalyzed semi-matt lacquer and black ink for the front.

Crossover Design:
I used a vintage crossover from late 70’s speakers with very good quality components. Use a Dayton L-pad to tune the midrange more precisely.

Conclusion:
The work was fun and I got a warm, powerful and detailed sound, I really liked the appearance of the boxes and the quality of the sound left me surprised.

About the Designer:
I’m an Industrial Designer who likes working with wood, but especially good sound and vintage equipment.

Project Parts List:

GRS 10PF-8 10″ Paper Cone Foam Surround Woofer
GRS 5SBM1-8 5-1/4″ Sealed Back Midrange with 1″ Voice Coil 8 Ohm
GRS 1TD1-8 1″ Dome Tweeter 8 Ohm
Parts Express Round Speaker Wire Terminal Cup 2-15/16″ Gold Spring-Loaded
Parts Express Speaker Gasketing Tape 1/8″ x 1/2″ x 50 ft. Roll
Speaker L-Pad Attenuator 100W Mono 1″ Shaft 8 Ohm

home and vacation condo speakers

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Designer:
mount brice

Project Category:
Tower Speakers

Project Level:
Intermediate

Project Time:
20+ Hours

Project Cost:
$500 – $1,000

Project Description:
!1Build a large main speaker for living room , #2 small tower speakers for vacation home. #3 surround speakers

Design Goals:
Use best speakers available from Parts Express. Add electronic updates as needed to make as good as I can.

Driver Selection:
15 inch woofer part # 290-184 with mid range #287-020 , tweeter #277-060 #2 speaker has woofer 295-305 plus woofer #296-410 , tweeter #275-076

Enclosure Design:
3/4 inch ask plywood enclosure size 37 in Hight x18w x17 d #2 make use of the cabinet of speaker B652 #300-652 with all parts inside taken out to giving you a cabinet you will not need to build.

Enclosure Assembly:
#1 used a cabinet shop to build using a center brace and a screw in back panel. volume controls for mid range and tweeter were put in rear of cabinet #2 needed a little filing and cutting to open speaker opening to fit parts

Crossover Design:
#1 used a 3 way cross over part #260-230 with 8 uf capacitor across woofer terminals and with volume controls for med-range and tweeter. A zobel circuit also used on woofer with 22uf capacitor and 8 ohm resister #2 used 260-140 set at 4ohm woofers tied together.zobel used 47uf 8 ohm/8uf/8ohm datonand aurum woofers

Tips & Tricks:
had foam insulation inside speaker 1 and works batting in speaker #2

Conclusion:
very happy with speaker #1s full great bass and clarity of speakers number 2

About the Designer:
Retired from work with an electric utility for 33 years working with electric meters. Once I retired I started building and rebuiling speakers.

Project Parts List:

Replacement Woofer for 15″ Realistic Mach One 8 Ohm
Morel MDM 55 2-1/8″ Soft Dome Midrange
Morel MDT 12 1-1/8″ Neodymium Tweeter
Dayton Audio DC160-8 6-1/2″ Classic Woofer
Aurum Cantus AC-165 6-1/2″ Carbon Fiber/Kevlar Woofer
Dayton Audio DC28FT-8 1-1/8″ Silk Dome Truncated Tweeter
Dayton Audio B652 6-1/2″ 2-Way Bookshelf Speaker Pair
Speaker Crossover 3-Way 8 Ohm 800/4,500 Hz 200W
Dayton Audio XO2W-2K 2-Way Speaker Crossover 2,000 Hz

surround speaker or small room

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Designer:
mount brice

Project Category:
Bookshelf Speakers

Project Level:
Intermediate

Project Time:
1-8 Hours

Project Cost:
$100 – $500

Project Description:
small great sounding speaker a person can build who does not have cabinet building skills or shop

Design Goals:
used the best speakers nd parts for either a surround speaker or small room speaker.

Driver Selection:
Buy Parts Express speaker Dayton Audio B652 #33-652 and remove all inside parts. add Dayton woofer #295-305 and tweeter Morel MDT-22 #277-062.

Enclosure Design:
use terminal on back and add fabric batting inside. Because of small speaker volume a port could not be added.

Enclosure Assembly:
Use old speaker screws to put in new speakers. Use glue gun to glue crossover to side of cabinet.

Crossover Design:
Use Dayton #260-140 and hook up as usual. Add 16ohms of resisters to positive lead to tweeter to lower its volume. Add a Zobel circuit of a 47uf capacitor in line with 8ohm resister between woofer terminals. Make capacitor end go to + terminal

Conclusion:
You will be amazed the sound produced when speaker is placed on the ground.

About the Designer:
In 1977 I managed a Radio Shack and then worked for electric utility for 33 years. I have been making speakers since 1978 and increased after retiring in 2011 which I have made seven more.

Project Parts List:

Dayton Audio B652 6-1/2″ 2-Way Bookshelf Speaker Pair
Dayton Audio DC160-8 6-1/2″ Classic Woofer
Morel MDT 22 1-1/8″ Soft Dome Neodymium Tweeter

Blast Box 200 Watt Portable Bluetooth Speaker Kit

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Designer:
dubbc553

Project Category:
Portable Speakers

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
$100 – $500

Project Description:
Ruggedized Blast Box

Design Goals:
Utilize custom components and make a portable system that can be used to traveling. Able to be tossed around a bit without worry.

Driver Selection:
Drivers from the Blast Box kit:
https://www.parts-express.com/Blast-Box-200-Watt-Portable-Bluetooth-Speaker-Kit-300-7162

Other Parts:

For the 3-inch drivers, I purchased these for the mesh part of the grill. Then designed the outer plastic ring to be perfectly flush:
https://www.amazon.com/gp/product/B07S8ZV4MY/ref=ppx_yo_dt_b_asin_title_o06_s00?ie=UTF8&psc=1

These are the edge protectors I used: https://www.amazon.com/gp/product/B07MM6J8RR/ref=ppx_yo_dt_b_asin_title_o00_s00?ie=UTF8&psc=1

This is the adhesive I used for the edge protectors:
https://www.amazon.com/gp/product/B077QMLM7C/ref=ppx_yo_dt_b_asin_title_o08_s00?ie=UTF8&psc=1

Enclosure Assembly:
I used a block plane to smooth the joints. After sanding, I did two coats of spray poly to seal the box, then used Rust-oleum 2x Ultra Cover Utlra Matte Black spray paint. Sand in between poly layers with an orbital sander, and use steel wool between dried layers of the spray paint to ensure the finish is smooth with no swirls or imperfections.

Crossover Design:
Crossover PCB from mtg-90 on eBay:
https://www.ebay.com/itm/Pair-of-Crossover-PCBs-for-the-Blast-Box-DIY-Bluetooth-Speaker-Kit-PCB-Kit/283997254236?hash=item421f8e325c:g:odkAAOSwVexfTvJ9

Tips & Tricks:
If you have a 3d printer, you can print the speaker grill components in PLA+ or most other tougher materials. I have uploaded them to Thingiverse and they are free to download. Will post links soon, but they can be found by searching “Blast Box”.

Conclusion:
This was a very fun project. It was partially inspired from some other builds on here, but I added some of my own twists. I designed the speaker grills for the 3-inch drivers, the subwoofer, and passive radiator. I searched forever to find the best options, but nothing seemed to fit as well as I’d like, so I designed my own speaker grills that can be 3d printed.

About the Designer:
Engineer who likes to tinker with technology, woodworking, electronics, and additive manufacturing.

Project Parts List:

Blast Box 200 Watt Portable Bluetooth Speaker Kit
Penn-Elcom H1008 Black Leather-Look Strap Handle 8.57″ Long

Open-baffle line-source speakers

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Designer:
GaryG

Project Category:
Tower Speakers

Project Level:
Intermediate

Project Time:
1-8 Hours

Project Cost:
Under $100

Project Description:
Self-powered line-source array.

Design Goals:
Concept was to create a simple but nice sounding speaker using budget drivers that I spotted in P-E’s “factory buyout” section.

Driver Selection:
YDT0420-4BP full-range 16-ohm (described as flat-screen television drivers).

Enclosure Design:
Open-baffle

Enclosure Assembly:
Stained poplar with tilt-angle adjustable wood/metal stands. Each speaker is 6 ft tall, 8” wide.

Crossover Design:
None; drivers operating in unison as full-range. As such, here’s the wiring scheme: Each speaker has two “groups” of four 16-ohm drivers, each group wired in parallel, resulting in a 4-ohm load per group. The stereo amplifier connection is one channel per group, and each speaker’s amplifier is driven in mono (via left and right channels respectively from the source). Clean & simple.

Conclusion:
Surprisingly full sound with an open & spacious sound stage, nice detail with an overall smooth presentation. Lower-end response is also respectable on their own given the driver specs, though the addition of a powered sub rounds thing out nicely.

About the Designer:
Retired engineer who’s been into fine audio equipment for many decades, like having fun with class-A amplifier builds and unconventional speaker designs.

Project Parts List:

YDT0420-4BP 1-1/2″ x 7″ Paper Cone Full-Range Speaker 16 Ohm
TPA3116D2 2x50W Class D Stereo Amplifier Board with Volume Control
Dayton Audio SUB-800 8″ 80 Watt Powered Subwoofer

Dawson’s Unhinged Bluetooth Star

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Video:
https://www.instagram.com/p/CNnzV8UgoYX/

Designer:
James F Dawson

Project Category:
Portable Speakers

Project Level:
Advanced

Project Time:
8-20 Hours

Project Cost:
$100 – $500

Project Description:
Homemade Star Burst cabinet for the Dayton Audio MKBoom Portable Bluetooth Speaker Kit. 3 rechargeable Battery Banks (9 batteries), and a hanging system to fly the speaker. Built with wheels for moving around the room and has storage location for the power cord and steel Fly cable.

Design Goals:
A cabinet that would better distribute the sound than the square cabinet that came with the kit. The triangular surfaces really improve the sonic residence!

Driver Selection:
Woofer: 2 x Dayton Audio TCP115-4 4″ Treated Paper Cone

Enclosure Design:
Homemade triangular starburst made from found wood and other found objects.

Enclosure Assembly:
Assembled with gate hinges to accommodate the tough angles.
Please see photos.

Crossover Design:
2 x Crossovers and 2 x Port Tubes

Conclusion:
Fantastic sound!

About the Designer:
Please read about me at www.jamesdawson.us

Project Parts List:

Dayton Audio TCP115-4 4″ Treated Paper Cone Midbass Woofer 4 Ohm
Dayton Audio MKBoom Portable Bluetooth Speaker Kit without Batteries

Basic Subwoofer

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Designer:
JB Hunter

Project Category:
Subwoofers

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
Under $100

Project Description:
This is a passive subwoofer made using the GRS 8SW-4 80W, 8″ subwoofer driver.

The finish is piano black.

Design Goals:
The goal of this project was to create a basic subwoofer with a piano black finish.

Driver Selection:
The driver is GRS 8SW-4 80W, 8″ driver,
Parts Express #292-480

Enclosure Design:
This is a sealed enclosure, 26″W x 16 1/2″H x 9 1/2″D

Enclosure Assembly:
The enclosure is made from 5/8″ particle board.

The finish is accomplished by first sanding the surface and using wood filler to fill any joints or rough spots.

Prime it with at least two coats, and sand the prime.

Spray at least 2-3 coats of gloss black. Sand and polish.

Spray at least 2-3 coats of clear gloss. After spraying the second or third coat, sand with 1000, 2000, 2500 grit sandpaper. Polish with liquid scratch and swirl remover. Do this for every additional coat of clear gloss.

Finally, go over the whole surface with wax and buff with a lint-free cotton cloth.

Tips & Tricks:
Always get the surface as perfect as possible before priming. Use wood filler on all joints between boards, and the ends of the particle boards.

Be very careful when spraying the first layer of clear gloss on the paint. Too much can cause the paint to crack and peel.

Always spray on horizontal surfaces.

Conclusion:
This was the biggest project of its kind I have yet attempted. I made a few mistakes with the finish, but the final product is still very satisfying, and sounds great. It plays classical, sacred, and country music exceptionally well. It’s also great for movies and video games.

The 80W driver is plenty powerful for any large to medium room. Right now, I’m powering it with a small Class D 2.1 amp, SKU: 320-608, but I will probably get a much more powerful one in the future.

This is fairly simple and inexpensive project for anyone who wants to try their hand at building their own hifi system.

About the Designer:
I live in the Pacific Northwest, and am a technician/student/hobbyist who enjoys working with audio.

Project Parts List:

GRS 8SW-4 8″ Poly Cone Subwoofer 4 Ohm
4-Pack Rubber Cabinet Feet 0.88 Dia. x
2.1 Hi-Fi Class D Audio Amplifier Board

Portable Mini Stereo Amp

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Designer:
Ken

Project Category:
Amplifiers

Project Level:
Intermediate

Project Time:
1-8 Hours

Project Cost:
$100 – $500

Project Description:
A small stereo amp for my garage and deck. I made it with two power supplies. A corded 24v power supply and a 21v rechargeable battery pack.

Design Goals:
To bring my Carver back in from the garage and have a small portable stereo amp powerful enough for my deck and garage

Enclosure Design:
Made to look like a small Carver Amp.. Made box with 3/4 ” Walnut . Made bottom removable for future service of amp.

Conclusion:
A nice sounding stereo amp in a small footprint

About the Designer:
A audio and wood working hobbyist

Project Parts List:

Sure Electronics AA-AB32971 2x100W Class D Audio Amplifier Board (T-Amp Technology)
3.5mm Stereo Panel Mount Jack
Dayton Audio BPA-38NI HD Binding Post Banana Jack Pair Nickel
Parts Express SPST Automotive Round Rocker Switch Black
24V 5A DC Switching Power Supply AC Adapter with 2.5 x 5.5mm Plug
Dayton Audio KAB-LED Red/Green/Blue LED Package for Bluetooth Amplifier Boards

Amiga MT Tower HiFi Killer Speaker Full Kit

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Designer:
Ryan C.

Project Category:
Tower Speakers

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
$100 – $500

Project Description:
After building the C-Note and Classix II kits, both of which are great speakers and phenomenal value, I wanted to explore a more HiFi kit. I spent quite some time considering various kits from GR Research, DIY Soundgroup and CSS Audio, among others. The Amigas rose to the top with the best overall value especially with cabinets included. Additional consideration was that they were compact towers that wouldn’t require stands. The lower sensitivity was a concern, however my Yamaha R-N303 would be strong enough to drive them in my average size master bedroom.

Design Goals:
Great HiFi sound on a budget

Driver Selection:
Kit:
Peerless by Tymphany DX25TG59-04 1″ Fabric Dome Tweeter
Dayton Audio RS180S-8 7″ Reference Shielded Woofer 8 Ohm

Enclosure Design:
Vented kit

Enclosure Assembly:
The kit arrived quickly and well packed. The quality MDF is significantly better than what you can get at your local hardware store. It went together beautifully, gluing everything except the baffle together at the same time. You will need a lot of 12”+ clamps if you do it this way. I highly recommend leaving the baffle off to line with dampening, secure wire leads and crossover. Anxious to hear these, I went with a simple furniture paint for finish – Valspar Chimney Smoke. Definitely worth the extra $ to buy the complete kits.

Crossover Design:
Thanks Paul! I used the PC boards for the crossover to which I highly recommend (eBay).

Tips & Tricks:
I highly recommend leaving the baffle off to line with dampening, secure wire leads and crossover. Predrill all your holes first to keep you cabinets debris free. I followed the designers recommendation to put some poly in the bottom 1/4 of cabinet. Cover your openings for sanding and painting to keep it clean inside. MDF can require a lot paint coats so you may want to use Kiltz primer first. I did this with my last project and it was night and day difference on how the paint laid.

Conclusion:
No regrets. These are an amazing value and I would absolutely do it again. The positive bass comments are true, big and tight, and you can feel it! These speakers are articulate but not fatiguing. Well placed in a medium size room they will wow you with soundstage and detail. They will not play real loud (max out under 100db) but do they sound great.

About the Designer:
Just a dad that loves music and building things.

Project Parts List:

Amiga MT Tower Speaker Kit With Knock-Down Cabinet
Parts Express #8 X 1″ Deep Thread Pan Head Screws Black 100 Pcs.
Audtek 16 AWG OFC Speaker Wire 100 Ft.
Parts Express Round Speaker Wire Terminal Cup 2-15/16″ Gold Spring-Loaded

2 way ribbon

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Designer:
Jeff campanale

Project Category:
Bookshelf Speakers

Project Level:
Beginner

Project Time:
20+ Hours

Project Cost:
$100 – $500

Project Description:
2 way ported design with a Beston ribbon Tweeter and a Dayton 8″ woofer

Design Goals:
2 way design to fit in the customer’s bookshelf

Driver Selection:
Beston RT002A Horn Ribbon Tweeter
Dayton DS215-8 8″ Woofer

Enclosure Design:
Ported 1.4 cubic feet volume

Enclosure Assembly:
3/4″ sold oak front baffle and top, 3/4″ oak plywood on sides

Crossover Design:
2 way crossover High pass crossover. 44mH Jantzen 18awg inductor, 8uf SONICAP GEN 1 capacitor into 50W Mono 3/8″ SHAFT 8 Ohm L-PAD

Conclusion:
Customer want oak cabinets
And loves the sound

About the Designer:
Beginner speaker builder

Project Parts List:

Dayton Audio DS215-8 8 Designer Series
Beston RT002A Ribbon Tweeter

Imperfect Speakers

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Designer:
Jake

Project Category:
Portable Speakers

Project Level:
Beginner

Project Time:
1-8 Hours

Project Cost:
Under $100

Project Description:
Imperfect Speakers! I had some 5 1/4 speakers leftover from a car audio installation project.

Design Goals:
To see if this would even work and it did! Sound is not great..but whaddya want for cardboard box.

Driver Selection:
Dayton Audio – 2X50W class D audio amplifier board with Bluetooth 4.0
KAB-250v3

Enclosure Design:
A imperfect produce box…

Conclusion:
Now that I know it works I will build an actual enclosure.

About the Designer:
Jake is just a guy who was looking for something to try

Project Parts List:

Dayton Audio KAB-250v3 2x50W Class D Aud
Dayton Audio KAB-BE 18650 Battery Extens
Dayton Audio KAB-PMV3 Panel Mount for KA

Cappuccino’s

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Designer:
Ken

Project Category:
Tower Speakers

Project Level:
Intermediate

Project Time:
8-20 Hours

Project Cost:
$100 – $500

Project Description:
Back loaded horn

Design Goals:
To have a Full range speaker with no cross overs and a back loaded horn to help with bass

Driver Selection:
4″ 4 Ohm Full Range Speaker SKU 294-1123

Enclosure Design:
Back Loaded Horn

Conclusion:
This was a woodworking challenge and a fun build

About the Designer:
Wood working and speaker building as a hobby this is my 8th pair of speakers I have built

Project Parts List:

FaitalPRO 4FE35 4 Professional Full-Ran
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